Vision AI Quality Control

AI-Based Quality Inspection

Detect defects in real time, eliminate manual inspection errors, and achieve consistent manufacturing quality using Vision AI.

Zero Human Fatigue

AI never misses defects caused by fatigue or inconsistency.

Real-Time Detection

Inspect every product instantly on the production line.

Lower Rejection Cost

Reduce scrap, rework, and warranty claims.

Industries We Empower

Dotone’s AI-driven automation solutions are built to solve real-world challenges across diverse industries

Automotive

AI-based quality inspection, production monitoring, and assembly verification for automotive plants.

FMCG & Packaging

Label inspection, inventory automation, and real-time production analytics.

Pharmaceuticals

Compliance-ready quality inspection, batch traceability, and audit automation.

Electronics

PCB inspection, component verification, and precision defect detection.

Metal & Fabrication

Surface defect detection, welding quality, and productivity tracking.

Textiles & Apparel

Fabric defect inspection, roll tracking, and production efficiency monitoring.

Inspection Use Cases

Surface defects, cracks, dents
Dimensional & tolerance checks
Assembly verification
Label & barcode inspection

Calculate Your ROI

Estimate how much cost, time, and waste you can save by automating your manufacturing operations with Dotone.

Your Current Operation

Estimated Impact with Dotone

Monthly Defect Cost Reduction ₹0
Manpower Cost Optimization ₹0
Estimated Monthly ROI ₹0

* Calculations are indicative. Actual ROI may vary based on production complexity and automation scope.

Get Detailed ROI Report

AI-Based Quality Inspection Implementation Plan

Deploy automated visual inspection with high accuracy, minimal disruption, and fast ROI

1

Quality Process Assessment

Analyze inspection points, defect types, and current quality control processes.

  • ✔ Defect classification & standards
  • ✔ Camera & lighting assessment
  • ✔ Accuracy & rejection KPI definition
2

Vision AI Model Setup

Configure cameras, train AI models, and fine-tune inspection accuracy.

  • ✔ Image data collection & labeling
  • ✔ AI model training & validation
  • ✔ False-positive & false-negative tuning
3

System Integration & Testing

Integrate AI inspection with production lines, PLCs, and ERP systems.

  • ✔ Real-time defect detection
  • ✔ ERP & quality data sync
  • ✔ Rejection & alert workflows
4

Go-Live & Continuous Improvement

Launch automated inspection with continuous learning and optimization.

  • ✔ Live inspection & reporting
  • ✔ Model re-training & accuracy improvement
  • ✔ Ongoing performance monitoring

AI Quality Inspection Technical Resources

Technical documentation and best practices for automated visual inspection systems

Vision AI Inspection Architecture

End-to-end architecture covering cameras, AI models, inference, and reporting.

View Documentation

Defect Detection & Accuracy Guide

Best practices for reducing false rejections and improving inspection accuracy.

Read Guide

Quality Data & ERP Integration

APIs and workflows for syncing inspection data with ERP and quality systems.

View API Reference

Eliminate Manual Inspection with Vision AI

Detect defects in real time, improve product quality, and reduce rejection costs with AI-powered inspection.

✔ 99% Inspection Accuracy ✔ Zero Fatigue Errors ✔ Real-Time Defect Detection