Industry 4.0 Solutions

Transform traditional factories into smart, connected, and data-driven manufacturing operations with Industry 4.0 technologies.

Works with existing cameras
Setup in 48 hours
ISO 27001 certified
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Manufacturing Plants
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Average Efficiency Gain
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Average Annual Savings
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Customer Satisfaction

What Is Industry 4.0?

Industry 4.0 represents the digital transformation of manufacturing using technologies like Artificial Intelligence, IoT, Vision AI, automation, and real-time data systems. Dotone Industry 4.0 Solutions help factories gain visibility, control, and intelligence across operations.

  • ✔ Smart Factory & Automation
  • ✔ Real-time Production Visibility
  • ✔ AI-powered Decision Making
  • ✔ Connected Machines & Systems
  • ✔ Continuous Optimization

Dotone Industry 4.0 Capabilities

Smart Factory Software

Digitize shop floor operations with real-time dashboards, machine monitoring, and centralized control.

Vision AI & Quality Inspection

Automated visual inspection, defect detection, and AI-driven quality control.

Production Monitoring

Track output, downtime, efficiency, and losses across machines and lines in real time.

Manufacturing ERP

Integrated ERP for production planning, inventory, purchasing, sales, and finance.

Automation & IoT Integration

Connect machines, PLCs, sensors, and systems for data-driven automation.

Analytics & Insights

AI-powered analytics for performance improvement, predictive insights, and management decisions.

Calculate Your Industry 4.0 ROI

Understand the real financial impact of smart manufacturing, automation, and data-driven operations

Manufacturing Inputs

Estimated Annual Benefits

Productivity Improvement ₹0
Downtime Reduction Savings ₹0
Quality & Scrap Reduction ₹0
Manpower Optimization ₹0

Total Estimated ROI / Year ₹0

* ROI is calculated using conservative Industry 4.0 benchmarks and may vary based on plant size and maturity.

Business Benefits

↑ 30%

Productivity Improvement

↓ 25%

Operational Loss Reduction

Real-Time

Factory Visibility

Industry 4.0 Implementation Plan

A structured, phased approach to transform your factory into a smart, connected, and data-driven operation

1

Digital Readiness Assessment

Phase 1

Assessment of current manufacturing processes, systems, automation level, and digital maturity.

  • ✔ Shop floor & machine assessment
  • ✔ ERP, data & system landscape review
  • ✔ Industry 4.0 roadmap & KPI definition
2

System Design & Architecture

Phase 2

Design of smart factory architecture integrating ERP, production monitoring, IoT, and AI systems.

  • ✔ Smart factory architecture planning
  • ✔ Data flow & integration design
  • ✔ Security & scalability planning
3

Deployment & Integration

Phase 3

Implementation of Industry 4.0 solutions across production, inventory, quality, and monitoring systems.

  • ✔ ERP & production monitoring rollout
  • ✔ Vision AI & quality automation
  • ✔ Machine, IoT & data integration
4

Optimization & Continuous Improvement

Ongoing

Continuous optimization using analytics, AI insights, and performance monitoring.

  • ✔ KPI tracking & performance dashboards
  • ✔ Predictive insights & optimization
  • ✔ Ongoing support & expansion

Start Your Industry 4.0 Journey

Get a customized Industry 4.0 roadmap aligned with your factory goals.

Industry 4.0 Technical Resources

Architecture, standards, and implementation guides for smart factory transformation

Smart Factory Architecture

Reference architecture covering ERP, IoT, production monitoring, AI analytics, and data pipelines.

View Documentation

Industry 4.0 Security Framework

Cybersecurity, OT security, data governance, and compliance standards for smart factories.

Read Whitepaper

Industry 4.0 Implementation Guide

Step-by-step roadmap to deploy smart manufacturing, digital twins, and predictive analytics.

View Guide

Build a Future-Ready Industry 4.0 Factory

Connect machines, people, and data into one intelligent system. Experience real-time visibility, predictive insights, and automated decision-making.

✔ ERP + IoT + AI Integration ✔ Predictive & Real-Time Analytics ✔ Scalable Smart Factory Platform

Industries We Empower

Dotone’s AI-driven automation solutions are built to solve real-world challenges across diverse industries

Automotive

AI-based quality inspection, production monitoring, and assembly verification for automotive plants.

FMCG & Packaging

Label inspection, inventory automation, and real-time production analytics.

Pharmaceuticals

Compliance-ready quality inspection, batch traceability, and audit automation.

Electronics

PCB inspection, component verification, and precision defect detection.

Metal & Fabrication

Surface defect detection, welding quality, and productivity tracking.

Textiles & Apparel

Fabric defect inspection, roll tracking, and production efficiency monitoring.

Start Your Industry 4.0 Journey

Digitize, automate, and optimize your factory with Dotone Industry 4.0 Solutions.

Talk to Industry 4.0 Expert