Production Monitoring Software

Monitor production in real time. Track output, downtime, efficiency, and performance across machines, lines, and plants.

0+
Manufacturing Plants
0%
Average Efficiency Gain
₹0 Cr
Average Annual Savings
0%
Customer Satisfaction

What Is Production Monitoring?

Production Monitoring Software gives factories real-time visibility into shop floor operations. It tracks machine status, production output, cycle time, downtime, and operator performance — enabling faster decisions and higher productivity.

  • ✔ Real-time production tracking
  • ✔ Machine & line monitoring
  • ✔ Downtime & loss analysis
  • ✔ Shift-wise & operator reports
  • ✔ Live dashboards & alerts

Key Features

Real-Time Dashboards

Live dashboards showing production count, target vs actual, efficiency, and machine status.

Machine Status Tracking

Track running, idle, breakdown, and maintenance status of machines in real time.

Downtime Analysis

Identify reasons for downtime, losses, and bottlenecks with detailed reports.

Shift & Operator Monitoring

Track production by shift, operator, line, and department.

OEE & Performance Metrics

Calculate Availability, Performance, Quality, and overall equipment effectiveness.

Alerts & Notifications

Automatic alerts for downtime, low output, delays, and threshold breaches.

Smart Factory Integration

Dotone Production Monitoring integrates with ERP, Vision AI, machines, IoT sensors, and CCTV systems for complete shop floor visibility.

Monitoring + AI & ERP

  • ✔ ERP-based production planning sync
  • ✔ Vision AI quality inspection data
  • ✔ Automated decisions & alerts
  • ✔ Single source of truth

Who Needs Production Monitoring

Real-time production visibility for every type of manufacturing operation

Discrete Manufacturing

Track machine utilization, cycle time, and production efficiency in real time.

Process Manufacturing

Monitor batch processes, yield, and downtime across production stages.

Auto & Auto Components

Ensure line balancing, defect reduction, and real-time OEE tracking.

MSME & Large Factories

Scale production monitoring from single plants to multi-factory operations.

Production Monitoring Implementation Plan

Deploy real-time production visibility without disrupting existing manufacturing operations

1

Line & Process Assessment

Evaluate production lines, machines, bottlenecks, and existing data sources.

  • ✔ Line efficiency & downtime analysis
  • ✔ Machine connectivity assessment
  • ✔ KPI definition (OEE, throughput, yield)
2

System Setup & Integration

Configure production dashboards, connect machines, and integrate with ERP systems.

  • ✔ Machine & IoT integration
  • ✔ ERP & MES data sync
  • ✔ Real-time dashboard setup
3

Validation & Team Training

Validate data accuracy and train supervisors and plant managers.

  • ✔ Data accuracy validation
  • ✔ Supervisor & operator training
  • ✔ Alert & escalation rules
4

Live Monitoring & Optimization

Continuous performance tracking with predictive insights and optimization.

  • ✔ Real-time OEE tracking
  • ✔ Bottleneck identification
  • ✔ Continuous performance improvement

Production Monitoring Technical Resources

Technical documentation and tools for real-time production visibility

Production Dashboard Architecture

Dashboard design for OEE, throughput, downtime, and production KPIs.

View Documentation

Machine & IoT Integration Guide

Connect PLCs, sensors, and machines to the monitoring platform.

View Integration Guide

Performance Analytics Whitepaper

Advanced analytics for root cause analysis and continuous improvement.

Read Whitepaper

Business Impact

↑ 20–30%

Productivity Improvement

↓ 25%

Downtime Reduction

Real-Time

Decision Making

Demo Resources

Additional materials to help you understand Dotone's capabilities

Product Overview

Comprehensive guide to Dotone's Vision AI platform and AI tools suite

Download PDF

Implementation Guide

Step-by-step guide to deploying Dotone in your manufacturing facility

Download PDF

ROI Calculator

Calculate your potential savings and efficiency gains with Dotone

Open Calculator

Frequently Asked Questions

Common questions about our demos and trials

Still have questions?

Contact Our Team

Gain Real-Time Control Over Your Production Floor

Monitor machine performance, identify bottlenecks, and improve throughput with real-time production analytics.

✔ OEE Tracking ✔ Downtime Analysis ✔ Real-Time Alerts